Custom Injection Molded Speaker Housings for Audio Assembly Lines

FGMsourcing: Crafting High-Fidelity Plastic Injection Molded Enclosures for Wireless Audio Devices:

Demand exceptional sound and durability for your wireless speakers? FGMsourcing delivers precision-crafted plastic injection molded enclosures designed for peak audio performance and lasting resilience. We partner with audio innovators to transform concepts into production-ready housings.

Key Features:

Acoustic Optimization: Geometry designed to minimize resonance and enhance sound clarity.

Material Versatility: ABS, PC, or reinforced polymers for impact resistance and aesthetic flexibility.

Seamless Integration: Precision-molded mounts for drivers, ports, and electronics.

IP-Rated Protection: Options for dust/water resistance (IP54-IP67).

Aesthetic Customization: Textured finishes, UV-resistant colors, and metallic coatings.

Lightweight Durability: Structural ribs for rigidity without added bulk.

Manufacturing & Post-Process:

1. Design Phase:

Collaborative DFM (Design for Manufacturability) analysis to optimize tooling and reduce costs.

Prototyping via 3D printing for validation.

2. Tooling & Molding:

High-precision steel molds crafted for 100,000+ cycles.

Injection molding with ±0.01~0.2mm tolerances using automated presses.

3. Post-Processing:

Ultrasonic welding for airtight seams.

Secondary ops: EMI shielding, silk-screen logos, soft-touch coating.

Acoustic foam integration for noise dampening.

Cost Efficiency:

Tooling Investment: $5,000–$20,0000 (amortized over volume).

Per-Piece Cost: $0.1–$50.00 (scales with order volume; 5K+ units reduces cost by 10%~30%).

Value-Add: In-house tool maintenance minimizes downtime.

Quality Assurance:

ISO 9001-Certified Production: Real-time process monitoring.

Testing Protocols:

CMM (Coordinate Measuring Machine)，2D/2.5D and gauges for dimensional accuracy.

Drop tests (1.5m), thermal cycling (-20°C to 70°C), and humidity resistance.

Acoustic validation in anechoic chambers.

Traceability: Batch-specific documentation for material and compliance (RoHS/REACH).

FGM Sourcing delivers end-to-end enclosure solutions—from concept to mass production. Leverage our expertise in precision molding to create speakers that resonate with quality. Request a project analysis to optimize lead times and ROI.